AN OVERVIEW OF AUTOMATION OPTIONS
Robotics
The use of industrial robots enables precise, repeatable movements and consistently high production quality. Robot cells reliably perform handling, dosing, or assembly tasks, relieving employees of monotonous or physically demanding work.
Typical benefits:
- Consistent process quality
- Reduced error rates
- Higher production speed
- Flexible adaptation to product changes
- Integration of multiple process steps into a single robotic cell
D+P relies on a wide selection of proven industrial robots, including systems from KUKA, Stäubli, FANUC, ABB, RobCo, Yaskawa, and Mitsubishi.
MEASUREMENT & INSPECTION
Automated measurement systems and optical inspection technology ensure that every component is manufactured within defined quality parameters. Inline measurement technology inspects components directly during the production cycle, allowing deviations to be detected immediately and defective parts to be automatically rejected.
This enables:
- comprehensive quality control instead of spot checks
- consistent measurement accuracy without operator influence
- reduced scrap rates
- complete documentation of all measurement data
- greater process reliability
The technologies used include optical measurement systems, camera systems, vision systems, and 3D smart sensors for automatic dimensional and surface inspections.
Assembly
Automated assembly systems increase efficiency, production output, and process stability. Repeatable processes ensure consistently high product quality while shortening cycle times.
Automated assembly ensures:
- higher output volumes through continuous operation
- consistent precision at every assembly step
- fewer defects
- lower scrap rates
- long-term reduction in production costs
LOADING AND UNLOADING
Automated loading and unloading systems handle material transfer between machines and production stations, ensuring a continuous flow of materials within the manufacturing process.
Typical benefits:
- Increased production capacity through faster processing
- Reduced error rates through precise handling
- Minimized downtime through stable processes
- Less physical strain on employees
- Easy integration into existing systems
- Improved workplace safety by eliminating hazardous manual tasks
- Scalability from small batch sizes to mass production
- Integration with ERP and MES systems for data-driven process optimization
Standard Cells
Modular standard cells offer a cost-effective entry-level solution for recurring automation tasks. They are based on proven designs and can be flexibly adapted to different production requirements.
Benefits for Companies:
- short project lead times
- predictable investment costs
- high operational reliability
- modular expandability
- Integration of various processes such as assembly, dosing, or inspection
Customized Industrial Automation
D+P develops automation solutions for industrial applications, ranging from individual process modules to complete production lines. The goal is to make manufacturing processes more efficient, more stable, and more cost-effective.
Typical Areas of Expertise:
- Plant Automation and Production Automation
- Integration of robotics and handling systems
- Automated measurement and testing technology
- Assembly automation
- Automated loading and unloading
- Linking individual machines into complete production lines
- Integration into existing manufacturing environments
- Integration with ERP and MES systems
- Development of customized control and software solutions
Typical Applications:
- Metalworking
- Plastics Processing
- Dispensing of liquids and pastes
- Dispensing of lubricants and greases
- Applications involving compact to medium-sized components
Typical system parameters:
- Components and workpieces up to approximately 30 cm in size
- Cycle times as fast as approximately one second
Who Are D+P's Automation Solutions Suitable For?
D+P’s solutions are designed for manufacturing companies in the industrial sector. The company frequently collaborates with ssmall and medium-sized enterprises in metalworking and high-volume manufacturing.
Typical customers:
- Metalworking companies
- Consumer goods manufacturers
- Machinery manufacturers
- Industrial companies with automated production lines
Many projects are based in the DACH region (Germany, Austria, Switzerland) and in the customers’ local areas, enabling close technical collaboration throughout the entire project.
Project Process – Here’s How We Get Started Together
Step 01
Inquiry
Initial contact by phone or via the contact form.
Step 02
Briefing
Submission of drawings, component data and installation details.
Step 03
Project Planning
Analysis and technical project planning.
Step 04
Solution Proposal
Development and presentation of a customized solution proposal.
Step 05
Quotation
Preparation of an individual quotation and implementation after order confirmation.
Depending on their complexity, special-purpose machinery projects typically take 6 to 18 months to complete.
Start Your Project
Do you have a specific task in mind, or would you like to see if a process can be automated?
D+P supports you with:
- Analysis of process requirements
- Technical feasibility study
- Development of a customized automation concept
- Transparent project planning
D+P Technik – Your Expert in Custom Automation
For over four decades, D+P Technik has been developing automation solutions for industrial manufacturing processes. The company combines a deep understanding of processes with engineering expertise and practical implementation.
Customers benefit from:
- Over 100 customers in special-purpose machine manufacturing and industrial automation.
- custom-designed systems instead of standard solutions.
- structured project planning and close collaboration.
- comprehensive service extending beyond commissioning.
Automation Reference Projects
Automated Assembly of Brush Handles and Heads
Customer & Industry: Brush and Cosmetics Industry
Challenge
A wide variety of variants, tight component tolerances, and a demanding hot-melt adhesive had previously made the automated assembly of brush handles and heads unreliable.
Solution
D+P Technik developed a robotic cell featuring a step conveyor, camera-based component recognition, and automated pad printing. A continuously heated adhesive system handles the precise application of adhesive and the assembly of the handle and brush head. The finished brushes are then automatically placed onto trays.
Results
- Significantly higher and consistent product quality
- Reduced adhesive consumption
- Fewer manual steps
- Improved worker protection through extraction of harmful vapors
Automated Inspection of Micro Drills
Customer & Industry: Carbide and Tool Industry
Challenge
Different drill sizes had to be inspected with an accuracy of up to 50 µm at a cycle time of 12 seconds per type. The system was required to perform complex measurement tasks largely autonomously and in a manner that minimizes damage to the components.
Solution
D+P Technik combined spiral conveyors and step conveyors for flexible component feeding. A high-precision electric rotary unit and modern inline profile projector technology enable the required complex measurement tasks.
Result
- 100% inspection of large batch sizes
- Automation of repetitive inspection tasks
- Sustained reduction in labor costs
Precision Assembly for Scanning Carriages
Customer & Industry: Measurement, Control, and Drive Technology
Challenge
Very small components had to be assembled with precise fit and processed using minimal quantities of different adhesives. At the same time, comprehensive quality inspection and flexible production processes were required.
Solution
D+P Technik implemented an automated assembly solution featuring precisely adjusted workpiece holders, component calibration, and optical and tactile inspection methods. Volumetric dispensing technology, needle measurement, and automatic cleaning ensure precise adhesive application.
Results
- Approximately 55% higher daily output
- Payback within 1 to 2 years
- Consistent assembly quality
- Comprehensive quality control
Automated Transfer of Carbide Rods
Customer & Industry: Carbide and Tool Industry
Challenge
A wide variety of types, different bar geometries, and fluctuating tolerances of the customer’s transport carts made it difficult to safely transfer the carbide rods.
Solution
D+P Technik developed a robotic cell featuring flexible gripping technology, automatic transport cart measurement, and stacking magazines. The system communicates with the customer’s SAP system and automatically inserts separators to protect the rods from damage.
Results
- Automating repetitive tasks sustainably reduces labor costs
- Less contact with cobalt-containing components
- Improved workplace safety and ergonomics by eliminating manual handling of loads
- Improved component protection
Standard Tray Palletizer for Flexible Production Lines
Customer & Industry: High-volume manufacturing industry
Challenge
An existing system needed to be retrofitted with automation despite limited floor space and a small investment budget. At the same time, the production line had to remain expandable in the future.
Solution
D+P Technik implemented a compact standard cell with automatic workpiece loading and two tray carts. While one cart is being loaded, the second can be removed or replaced. The modular cells can be expanded step by step into complete production lines.
Result
- Space-saving integration into the existing system
- Continuous production without interruptions for unloading
- Gradually expandable level of automation
- Low financial risk despite a higher level of automation
Industry Solutions
D+P automation systems are used in numerous industries. Thanks to many years of project experience, D+P understands industry-specific requirements and develops tailored solutions.
Industry Overview:
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Efficient application of lubricants, sealants, and adhesives, as well as customized automation solutions.
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Automated assembly, material handling, and testing technology, perfectly tailored to your production line.
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High-precision bonding, sealing, and lubrication for components that must withstand extreme conditions.
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Special-purpose machines for automated handling, brazing, testing, and machining of carbide components.
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Precise dispensing of minute quantities of material onto electronic components, as well as customized automation solutions.
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Precise dosing of lubricants, sealants, and adhesives, as well as custom assembly and testing systems, and much more.
Questions? We’re Happy to help
Questions about automation solutions or a specific project?
Your direct contact:
Manuel Consentino
Frequently Asked Questions
Automation technology refers to the intelligent integration of machines, robotics, and control systems to ensure that manufacturing processes are stable, efficient, and reproducible.
Yes. Modular system designs make it possible to automate even small production runs cost-effectively.
Automation components can be integrated into existing production lines and linked to existing machines.
Depending on its complexity, a project typically takes between six and eighteen months.
Adhesives, sealants, potting compounds, and other liquid or paste-like media such as lubricants and greases.
Yes. Equipment can be integrated into ERP and MES systems.
Yes. D+P integrates FTF and AGV into automated production processes.
Yes. The CE assessment is conducted in-house.
Yes. With our remote service, we respond quickly and minimize downtime.
Feasibility studies can be conducted in our own test lab before a project is launched.